Technology
Spliced o Rings are an ideal replacement for molded O-rings
In this article we will discuss spliced o rings and how they are different from conventional O-rings. We will also discuss the differences between Spliced and Vulcanized o rings. We will also discuss the importance of choosing the right O-ring for the job at hand. Let’s start with Spliced o rings. They can be used in many different applications.
EMI spliced o-rings
Spliced o-rings are an ideal replacement for molded O-rings in various applications. These flexible o-rings are made of a variety of materials, and are relatively cheap. If your application is static, you can opt for spliced / vulcanized o-rings. However, you should not use them for dynamic applications, as they do not have the same strength.
Vulcanized EMI O-rings are often used for sensitive applications, as they offer a high level of electrical and mechanical protection. Cold bonding, however, is not a perfect solution, because incorrect splicing can allow unwanted electromagnetic frequencies to pass through. Cold bonding is a preferred method, as it allows the gasket fabricator to produce EMI O-rings quickly and with low tooling costs. However, it has several disadvantages, particularly with fluorosilicone EMI O-rings.
When using hot splicing, the rubber-based glue used in the process is activated. The resulting joint is reliable and attractive. It is important to ensure that the dwell time of the gasket is properly controlled, and that the joint is stored under controlled conditions. Hot-spliced gaskets should be properly stored to prevent damage. If you need to store the gasket for a long time, you should opt for vulcanized ones.
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Haltec spliced o-rings
Spliced o rings are made of an exclusive blend of rubber that withstands high temperatures and dynamic pressure. These o rings can be customized to meet specific application requirements. These high-performance o-rings are a vital component in successful applications. The process is quick and efficient, and the O-rings are available in many materials, sizes, and tensile strength ratings.
When the material for a spliced o-ring isn’t readily available, a manufacturer can custom-make a special blend for a specific application. This custom-fitting process involves mating the ends of the cord material into a specially designed splicing jig, which is heated to create a durable bond. This process then removes excess rubber and creates a finished vulcanized o-ring.
The process is very similar to vulcanization, but without the pressure and heat. Mating ends of cord material are placed into a splicing jig, and a non-conductive adhesive is applied to the mating ends. Then, the mating ends of the o-rings are joined in a mold at a high temperature for a certain time. This process creates a strong, molecular bond between the two materials. Large o-rings, however, are especially vulnerable to damage and can result in significant damage. Therefore, Apple Rubber has invented a proprietary bonding process called “Thermobonding,” in which a joint is molded with a unique mix of proprietary adhesives and is extremely flexible.
Cold spliced o-rings
For many applications, spliced O-rings are an economical and versatile alternative to molded O-rings. This method of joining uses non-conductive adhesive to attach cord ends. It is a faster and easier process than traditional compression molding, and can cut lead times significantly. Skilled workers can cold-bond 200 to 400 EMI O-rings in an eight-hour shift, limiting the per-part cost.
The splicing process is typically performed by a qualified technician. It entails a combination of a special jig and an uncured compound. After splicing, the o-ring is cleaned. The quality of the finished o-ring depends on the material used. If you’d like to make your own spliced o-rings, cold-splicing kits can help. Cold spliced o-ring kits contain the materials and equipment you need to create a standard o-ring.
There are a variety of different materials used in manufacturing custom vulcanized o-rings. While they are the least expensive material, they are often more durable and have higher heat and chemical resistance. This method is best for static applications, however, so that a single part can be replaced if a second is required. However, these O-rings are not ideal for applications where dynamic movement is necessary.
Vulcanized o-rings
When standard o-rings are not suitable for your application, consider using Vulcanized O-Rings. These rubber-toughened cyanoacrylate-bonded o-rings can be custom made and are available in a variety of sizes. To order custom-sized o-rings, contact The O-ring Store. We fabricate custom-sized o-rings in-house and ship them within two to five days. Contact us for a quote on any size o-rings that you may need.
When selecting a vulcanized o-ring, it is important to remember that a vulcanized o-ring is not suitable for dynamic applications. This is because they are unable to withstand extreme temperatures. Vulcanized o-rings are not ideal for applications that involve moving parts, such as valves. If you are unsure of the type of o-ring you need, use the Vulcanized O-Ring Calculator by Global O-Ring and Seal to make sure you choose the correct size.